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Description / Abstract:
Introduction
Note: Nothing in this standard supercedes
applicable laws and regulations.
Note: In the event of conflict between the
English and domestic language, the English language shall take
precedence. This document describes test procedures and conditions
for determining the loss in counterforce of a standard specimen
shape compressed at a constant deformation in specified media,
under conditions of time and temperature. It is designed for
testing of (a) specimens of vulcanized rubber, and thermoplastic
elastomers with instantaneous Shore A hardness from 45 to 90 (ASTM
D2240), molded button (ASTM D395) and, (b) finished production
articles of same hardness range (e.g., molded profile O-ring) per
ASTM D3183.
Purpose.
This document is a supplement to ASTM D6147, SAE J2979 and ISO
3384 procedures for compressive stress relaxation (CSR)
testing.
Supplements. Supplemental features include:
a. Mandatory classification of test conditions and requirements
using a "line callout" designation. See 8.2 and 8.3. In 2013, the
SAE Committee on Automotive Rubber Specifications added a SR suffix
to the J200M classification standard allowing compression stress
relaxation to be specified using this industry classification
standard. Unfortunately, the use of alpha-numeric codes to identify
all the test parameters is limited. GM will continue to use this
standard for identifying all relevant test conditions.
b. Authorized Fixtures. See 3.2.3.
c. For referee purposes, a designated system with data
acquisition to provide continuous counterforce measurement for the
specified test duration. See 3.2.2.
d. Deviations from these industry procedures. See 1.3 through
1.3.3 and Table A1.
Applicability.
Specifying retained force for your compound will only reveal if
it is capable of contributing to a sealing solution. It cannot
evaluate sealing contribution in relation to design,
construction/dimensional variation, and assembly. These
contributions are evaluated in GMW3155 testing.
Under constant load (strain), rubber forms new crosslinks
resulting in permanent physical deformation (change in shape). The
intensity (stress) of the internal forces at constant deformation
decreases over time and temperature. Stress relaxation is that
measure of loss in force (stress) or the amount retained as a
percent of the initial stress. This information is of practical
value for studying materials for gaskets, hose clamped or with end
fittings and other compressed applications. 1.2.3 The nominal
button compression is 25% (O-ring is 15%). If the application
nominal compression is more than ±10% of 25%, test at the lower or
higher level. See 5.2.1.
Remarks. This document uses two methods to
measure counterforce; discontinuous (manual) or continuous at the
specified media and test temperature. They differ significantly
from Method A and B of ASTM D6147 and ISO 3384. Both GM methods
load and start at the same temperature, but the end temperature
measurements differ.
Method A (Manual – m or Continuous – c at 23
°C). The test specimen compression and the initial
measurement of the counterforce take place at 23 °C ± 2 °C. The
test specimen is then stored in a chamber controlled at the test
temperature, but it is removed from the chamber (or lowered to
temperature) for each of the subsequent force measurements, which
are made at 23 °C ± 2 °C. This is the only method for manual
measurement of counterforce subjected to isothermal or cyclic
temperatures. It is the most common method used for generating CSR
data.
Method B (Continuous at Temperature). The test
specimen compression and the initial measurement of the
counterforce take place at 23 °C ± 2 °C. The test specimen is then
stored in a chamber controlled to the test temperature or cycle.
Measurements are made on a continuous basis at the designated
temperatures. When designating this method, continuous measurement
equipment is required. Make sure the source has access to this
equipment.
SAE J2979 describes counterforce measurement by the intermittent
(manual) method and only applies to Method A. Follow this procedure
for manual measurement with the following exceptions:
Subsequent Test Time Intervals. Fixture cool
down time (2 h) and measurement time (1 h) are NOT to be included
in the test time. The only exception is when a single end of test
measurement is specified in Table 3, as a sequence 5. 1.3.3.2 Test
Pressure Vessel. See 3.2.5 for each media.
Test Specimens. O-ring provisions are not part
of SAE J2979. See 3.3.6.
Duration of Test. Use the appropriate Table 3
code.
Specimen Molding to Testing. The minimum time
permitted from compound finish mixing, molding (includes post-cure
if appropriate) of test specimens is 72 h, not 24 h. See 3.3.